Spray drying involves the atomisation of the dyestuff and pigment feedstock
into a spray of droplets, and bringing the spray into contact with drying air.
Feedstocks can be in solution, suspension or paste form.
Within this industry Niro offers a broad range of technical solutions and
tailor-made applications to meet the specified product property requirements,
such as free-flowing characteristics, powder granulometry, low dustiness and
redispersion characteristics.
The range of plant concepts includes spray dryers, FSD dryers, IFD dryers,
fluid beds for agglomeration / granulation and mechanical granulation.
TYPICAL SPRAY DRIED DYESTUFFS AND PIGMENTS:
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Acid dyes
Azoic dyes
Barium sulphate
Basic dyes
Cadmium carbonate
Cadmium sulphide
Calcium carbonate (and
Ceramic colorants
Disperse dyes
Dyestuff intermediates
Iron oxide (black, red, yellow) |
Kaolin
Lead chromate (chrome yellow)
Lead molybdate
Lithopone
Phthalocyanines
Reactive dyes
related fillers
Titanium dioxide
Zinc chromate
Zinc potassium chromate |
The recipe of many dyestuffs and pigments includes hazardous organic
ingredients representing risk of fire and dust explosion or environmental
pollution due to toxic or active emissions.
Today's environmental restrictions require a more complex design depending
on the type of product, powder form, residual moisture content in the final
dried product and/or toxicity properties.
Niro has successfully developed and supplied a number of process plants
designed to meet the requirements of our customers and the local authorities
requirements such as:
- Open, environmentally friendly plants with highly effective components
ensuring exhaust of clean process air
- Semi closed plants utilising low oxygen combustion gas as process air
- Semi closed plants, selfinertised and featuring incineration of exhaust air
- Closed cycle concept with Nitrogen purged process gas circuit
Cleaning-in-place (CIP) systems, semi- or fully automatic, are available for
all Niro plants.